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Quieting electronic noise

There are some tricks you can utilize to quiet noise in today’s vehicles.
Monday, July 28, 2014 - 06:00
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One of the most difficult things to diagnose in the automotive electronics world is electrical noise. Call it what you want, EMI, RFI, Spurious Induced Signal, whatever. Noise is always a signal element that is not wanted in a particular signal and usually is induced or injected into that signal. There are more ways to cause noise, and noise is often classified as different things: distortion, interference, jamming, etc. Just to make it easier to talk about, we will just call it all noise.

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So, what is noise, where did it come from, how did it get into my system, how do I find it and most important of all, what do I do to fix it? What it is is a fairly simple thing to answer. Anytime there is energy in a signal that is not supposed to be part of that signal, it is noise.

Noise can come from any number of places. Electronic components such as resistors and

semi-conductors create a little bit of noise during normal operation, and often a lot of noise while malfunctioning. Noise can come from cosmic rays and particles from sun spot activity breaking through the atmosphere. It can be in our physical environment such as an electrical transmission line or a powerful radio transmitter. It can be a cross-connect between two signals. It also can be induced from one place to another.

A noise source can get its noise into our signal in several ways. It may be a part of the circuit itself, as in the case of a failing or failed part. It can be induced. Anytime there is a relative motion between a magnetic field and a conductor, a voltage is induced into the conductor (Figure 1). If an unwanted signal is AC, then the magnetic field it creates is constantly building up and collapsing. This building and collapsing is a motion in the magnetic field. Because the field itself is always moving, just having a conductor within the field will cause a voltage to be induced into the conductor.

Let me give you a common example of how a failed component causes noise. We all generally know how an alternator works. The field current is turned into a magnetic field, which is spun around a coil of wire inducing a current in the coil. What many are not aware of is that the electricity being made in the coils of a modern day alternator is actually AC. This AC power is run through the rectifier to be turned into DC. The rectifier is a group of diodes located in the rectifier assembly of the alternator. If one of these diodes is either completely open, or simply can no longer carry its full specification of current anymore due to a long life in an extremely hot engine compartment, then there is something called ripple on the alternator output.

Ripple is a DC signal with an AC signal “riding” on top of it. In other words, rather then the instantaneous voltage of the alternator output always being 13.5 volts, it will vary from say 11 to 14 volts. This easily can be seen looking at the alternator output with a scope (Figure 2). The frequency of the ripple varies with engine rpm. Ripple also can be detected by connecting an AC voltmeter to the alternator output. Anything more than a half of a volt (500mV) is unacceptable.

This ripple is present on all of the wires providing power to everything in the car. What effect it will have on various circuits will vary greatly. Many modern day computer modules, and almost all audio equipment, have filter capacitors to prevent the ripple from affecting that module.

Some do not have this added protection. Sensors that are connected directly to the power bus will have their output vary by the same amount as the ripple at the power wire. Older audio equipment used to exhibit “alternator whine” which is a sound in the speakers that varies in pitch with engine rpm.

The best repair for this problem is to replace the alternator. In some alternators, the rectifier assembly is replaceable.

A similar condition can occur on a 5-volt sensor power bus that comes from a computer. Inside the computer 12 volts is converted to 5 volts using a voltage regulator chip. If this chip is receiving ripple at its input wire, or it is being overloaded by a misbehaving sensor, ripple will be seen on the 5 volt power bus (Figure 3).

Another place for noise to be generated is a ground loop (Figure 4), which is caused by some resistance in the ground path. There is a voltage drop across that resistance. This voltage drop makes the voltage at ground different in different places. If a system is grounded in more than one place, and one of those places is on a different side of the bad connection, then there is a constant flow of current from the bad part of ground to the good part of ground. If this bad connection is completely static, it never changes its resistance, than there is not much trouble. This is rarely the case with a bad ground. It is normally all over the scope in its instantaneous resistance depending on the physical connection and the current running through it.

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